Parts, Tools and Services for Mechanical Phase of Project:
Junkyard motor acquisition: $431
Crankcase breather cover: $30
Main bearing set: $151.80
Rear oil seal kit: $30
Quartermaster flywheel: $500
Pilot Bearing: $8.44
Valve stem seals: $84.64
Ford valve springs: $469.36
Connecting rod bearings: $358.09
Piston Ring set: $120.14
Ford cylinder head gasket: $15.66
ARP connecting rod bolts: $65.99
Ford cylinder head bolts: $37.60
Engine gasket set: $75
Cam shaft seals: $24.38
Ford timing belt kit with pulleys: $120.86
Trigger wheel, pulley and crank sensor kit: $260
ARE dry sump pan: $600
Water pump reverse impeller: $95
New water pump pulley: $75
Water outlet and thermostat: $180
Oil pump, bracket, idler and belt kit: $975
Oil pump fittings: $188
System 1 oil filter, hose and fittings: $220
O-Ring material and glue: $14
Intake manifold assembly, fuel rail, injectors and throttle linkage: $2500
Parts Total for Mechanical Phase of Project: $6,466.96
Machine Shop Services for Mechanical Phase of Project:
Oil passageway and dip stick plugs: $75
Cylinder Head resurfacing: $60.
Front oil pump and crank cover modification: $45
Water pump impeller press-on service: $50
Oil inlet nipple modification for 8 AN fitting: $25
Machine Shop Services Total for Mechanical Phase : $255.00
Essential Tools for Mechanical Phase of Project:
OTC Valve Spring Compressor: $53.97
Camshaft and Crankshaft alignment kit: $25.19
Cam Sprocket holding tool: $61.55
Two Time Sert kits (3/8 & 5/16): $140
Essential Tools Total for Mechanical Phase of Project: $280.71
Combined Total for the Mechanical Phase of Project: $6,996.67
Additional Parts and Services Needed for Chassis Installation and FC Class Legality:
Air scoop, backing plate, filter and installation kit: $695
Alternator kit (including belt and modified middle timing belt cover): $603
Header (used): $500
Upper motor mount: $50
Lower motor mount: $150
Additional Parts and Services Total: $1,998
Non Essential Items But Nice to Have:
Koul Tools Hose Assembly tool: $249.99
Rsport Engine Stands: $175
Flywheel locking tool: $34
Non Essential Items Total: $458.99
New Combined Total with Additional Parts, Services and Non Essentials: $9,457.22
Electrical, ECU and Sensor Phase of Project:
Performance Electronics PE-3 ECU: $1,050
4 integral fuse relays: $81.96
34 pin connector for ECU (fully populated with numbered wires): $143
26 pin connector for ECU (also fully populated): $99
ECU sub ethernet cable: $30
Ford Coil assembly and plug leads: $205.81
4 NGK 6510 Iridium IX plugs: $39.80
Ford coil connector with pigtail: $77
Clear heat shrink butt connectors (assorted): $50
4 EV1 connectors for injectors (with pigtails): $26
MAP sensor: $60
PE MAP sensor connector: $6.50
Cam sensor: $39.49
EV1 connector for cam sensor (with pigtail): $6.50
Air Temp sensor: $30
EV1 connector for air temp sensor (with pigtail): $6.50
Throttle Position Sensor (older Penny-Giles): $37.50
3 pin Weatherpack connector for TPS: $13
Fuel Pressure sensor: $85
Connector for fuel pressure sensor: $6.50
6 AN inline fuel filter: $53.99
Water Temp sensor: $30
Connector for water temp sensor: $6.50
In line adaptor for water temp sensor: $49.99
Oil Pressure sensor: $85
Connector for oil pressure sensor: $6.50
Oil Temp sensor: $30
EV1 connector for oil temp sensor (with pigtail): $6.50
Crank Position Sensor: $40.00
EV1 connector for CPS (with pigtail): $6.50
Crank sensor bracket: $27.50
Parts Total for Electrical Phase of Project: $2,433.04
Essential Tools for Electrical Phase of Project:
Ratcheting Crimper with interchangeable jaws: $109.97
Ratcheting Weatherpack Crimper: $139.99
Basic Crimper: $19
Milwaukee Heat Gun: $70
Essential Tools for Electrical Phase of Project Total: $338.96
Full Combined Total from Mechanical and Electrical Phases: $12,249.66
Junk Yard Zetec 